The oil control ring and drain holes are crucial for managing oil consumption in the piston ring pack system. The oil control ring serves as the primary barrier, regulating the oil supply to the top two rings, while the drain holes provide an outlet for oil from the oil control ring groove. Understanding the dynamics of oil transport within the oil control ring groove and through the drain holes is essential.

Research focus

  • High fidelity simulation for oil transport in the oil control ring groove
  • Data-Driven Correlation
  • Develop Oil Distribution Model
  • Drain holes arrangement optimization via Bayesian Optimization

What are Oil Control ring and Drain holes?

The oil control ring and drain holes manage oil flow in the piston ring pack. The oil control ring limits oil to the upper rings, preventing excess oil from entering the combustion chamber, while the drain holes allow excess oil to exit, preventing buildup. Together, they ensure optimal lubrication and control oil consumption.

High Fidelity simulation for oil transport in the oil control ring groove

To better understand oil transport within the oil control ring groove and drain holes, we applied 3D two-phase flow CFD simulations, providing in-depth insights into oil transport mechanisms.

Data-Driven Correlation & Oil Distribution Model

CFD simulations provide detailed insights into oil volume and flow rate within the groove of an oil control ring. Using these data, we can establish correlations to predict oil transport rates, enabling a quick estimation of oil flow based on the groove’s oil volume. This correlation simplifies our ability to approximate oil flow dynamics efficiently. Furthermore, we can develop an oil distribution model to estimate the distribution within the oil control ring groove, capable of simulating thousands of engine revolutions in seconds—significantly faster than CFD simulations.

Integration of Oil distribution model and Bayesian Optimization

The oil distribution model enables fast estimation of oil distribution within the oil control ring groove. This capability allows us to integrate it with optimization methods, such as Bayesian Optimization, to efficiently optimize the arrangement of drain holes within a feasible timeframe.